METCO FACILITIES
EQUIPMENT
RAW MATERIAL
At Metco Industries, our powder metallurgy operations begin with precise control of raw materials. Our powder area is equipped with four high capacity blenders of various sizes, ensuring accurate material compositions for every application. This process allows us to custom-tailor metal powders to meet specific customer requirements. With advanced carbon analysis and microstructure inspection equipment, we maintain strict material process control to deliver consistent, high-quality powdered metal components every time.
MOLDING
"PRESSING TECHNOLOGY THAT SETS THE STANDARD"
At Metco Industries, precision pressing isn't just a capability, it is our strength! For more than four decades, we have invested deliberately and consistently in advanced press technology, enabling us to deliver the high-density, high-precision components modern markets demand!
From 30-ton compaction to 750-ton production power, our 44-press fleet gives customers unmatched flexibility in part size, complexity, and volume. With balanced combination of single-level and multi-level systems, some with up to seven independent levels. Metco produces parts with exceptional dimension accuracy, uniform density, and repeatable performance.
GASBERRE PRESSES:
At Metco Industries we combine decades of expertise in powdered metal manufacturing with state-of-the-art Gasberre Presses to produce high-quality components with precision and consistency. From simple parts to complex multi-level designs, our presses allow us to meet he exacting requirements of our customers across a wide range of industries.
WHY GASBERRE PRESSES?
Gasberre is globally recognized leader in powder compaction technology. By integrating Gasberre Presses into our operation we benefit from:
- Tight tolerance and precise density control
- Consistent part quality across small and large production runs
- Flexible production options for various materials
- Advanced automation and programmable control for repeatable, efficient operations.
BUT OUR TECHNOLOGY LEADERSHIP GOES WELL BEYOND RAW TONNAGE!
OSTERWALDER NEXT GENERATION PRESSING:
The 500- Ton CNC Electric Platform
Our newest investment, the Osterwalder OPP 5000 MP CNC Electric Press, represents a leap forward in Powder Metallurgy compaction capability. Designed with three upper and six lower levels, the system delivers:
- Ultra-precise tooling movement
- Exceptional uniform green density
- Net-shape and near-net-shape capability
- Reduced or eliminated repressing and machining
- Dramatically shorter setup times via F.A.S.T Tool change system
- Quiet, energy efficient operation that boosts throughput and lower cost
The press is engineered for today's complex PM components including multi-level steering, chassis, suspension, and off-highway parts where strength, consistency, and geometry control are non-negotiable.
With discipline investment, next generation equipment, and deep process expertise. Metco Industries continues to set the benchmark for reliability and capability in press-and-sinter Powder Metallurgy.
IF YOUR PROGRAM DEMANDS PRECISION UNDER PRESSURE, METCO IS READY!
SINTERING
Our advanced sintering processes transform compact powder parts into fully dense, high-strength components. With 15 state-of-the-art sintering furnaces, we deliver precise temperature control, uniform heating, and consistent atmospheres, ensuring optimal metallurgical properties and dimensional stability. Coupled with rigorous quality monitoring and microstructure analysis, our sintering capabilities allow us to produce parts with exceptional strength, wear resistance, and performance, tailored to meet the exacting specifications of our customers.
SIZING
Metco Industries provides precision powdered metal sizing and repressing services with eight high-capacity presses ranging from 20 to 100 tons. Our vibratory bowl feeders enable automated, efficient feeding for high-volume powdered metal production. These processes ensure tight dimensional tolerances, consistent part quality, and reliable performance, making our sizing operations ideal for custom metal components that demand precision and repeatability.
Surface Finishing
Metco Industries offers comprehensive powdered metal surface finishing to deliver burr-free, precision components. Our facility features advanced tumbling equipment and a variety of finishing media to deburr, clean, and polish metal parts to meet exact specifications. This process ensures consistent surface quality, improved part appearance, and optimal performance for custom powdered metal components across a wide range of industries.
TOOLING
Our in-house machine shop is fully equipped with lathes, grinders, EDM, and other precision tooling equipment to design, produce, and maintain our own powder metallurgy tooling. Staffed with skilled toolmakers, our shop ensures rapid tooling support, precise part production, and consistent manufacturing quality. This in-house capability allows us to quickly respond to custom tooling needs while maintaining tight tolerances and high reliability for our powdered metal components.
SECONDARY OPERATIONS
In addition to our machining capabilities, Metco Industries offers comprehensive secondary and post-processing services for powdered metal components, including oil impregnation, coating, drilling, tapping, honing, grinding, plating, heat treating, and steam treating. Certain operations are preformed through trusted local subcontractors, allowing us to provide flexible, high-quality finishing and treatment solutions while maintaining tight tolerances and consistent part performance. these capabilities ensure that every component meets the exacting specifications required by modern industries.
ASSEMBLY
Metco Industries has the capability, expertise, and experience to provide fully assembled powdered metal components that meet precise specifications. We combine powdered metal parts, screw machined components, stamping, and synthetic elements through processes such as pressing, brazing, insertion, or manual assembly. This service provides customers with a cost-effective alternative to in-house assembly. Quality-controlled sub-assemblies can be shipped directly to your facility, ensuring efficient integration into final products while maintaining tight tolerances and consistent performance.